AUSCP SX220/43 電腦程控全自動(dòng)鎖線機(jī)
AUSCP SX220/43 Digital-controlled Fully Automatic Sewing Machine
產(chǎn)品組成：Product composition
AUSCP SX220/43由分帖機(jī)構(gòu)，翻頁機(jī)構(gòu)、輸送機(jī)構(gòu)、定位機(jī)構(gòu)、鎖線機(jī)構(gòu) 、剪線機(jī)構(gòu)、分本機(jī)構(gòu)、剪線頭機(jī)構(gòu)和智能控制系統(tǒng)組成。整機(jī)采用一體化設(shè)計(jì)，無論搬遷、運(yùn)輸都無需分解。
AUSCP SX220/43 consists of sheet-separation, sheet-turning, transferring, positioning, sewing, thread-cutting, book-separation, threadend-cutting and computer-controlled system.The whole machine is produced in one piece.
機(jī)組功能、特點(diǎn)：Unit functions, features
l 高速度高精度：速度可達(dá)220貼/分鐘，整機(jī)有三個(gè)全密封的凸輪控制箱，控制箱里面裝滿潤滑油，運(yùn)行平穩(wěn)，經(jīng)久耐用，驅(qū)動(dòng)飛達(dá)下紙，輸送，鎖線馬鞍針組精準(zhǔn)工作。鎖線馬鞍上的書帖通過上下同步皮帶結(jié)構(gòu)的拉規(guī)完成精確定位。
l 智能控制：彩色觸摸屏，全過程監(jiān)控進(jìn)貼、輸送、多貼、漏貼、鎖線、收貼等工作環(huán)節(jié)，保證鎖線質(zhì)量；
l 故障檢測(cè)：出現(xiàn)缺帖、漏帖、多帖、堵塞、掉帖、縮帖和斷線等故障時(shí)機(jī)器發(fā)出報(bào)警并停機(jī)，同時(shí)顯示故障。
l 具有自動(dòng)錯(cuò)帖檢測(cè)功能《選配》；
l 存儲(chǔ)記憶：可以存儲(chǔ)20個(gè)產(chǎn)品的鎖線程序，可以重復(fù)調(diào)用；
l 自動(dòng)調(diào)版：通過觸摸屏設(shè)定書帖的尺寸，揭頁方式確認(rèn)后按下啟動(dòng)按鈕，傳動(dòng)系統(tǒng)自動(dòng)定位輸送帶，開啟翻頁器，定位固定馬鞍傳動(dòng)鏈和加速輪，并將出書臺(tái)的高度調(diào)整到位。簡單易學(xué)，操作快速，轉(zhuǎn)換板快捷，提高生產(chǎn)效率；
l 分帖：吹風(fēng)器和機(jī)械手將部的書帖與書帖堆分離，叼牙將分離的書帖從進(jìn)料斗中抽取出來；書貼傾斜裝置有助于消除書帖表面的刮花現(xiàn)象；
l 自動(dòng)揭頁：揭頁器裝有上下各四個(gè)程控真空揭頁器裝置，可4+4真空揭頁，可完成4套頁齊腳或高低腳書帖，對(duì)套頁、散頁、無長短邊和厚薄不均勻的書帖均可進(jìn)行自動(dòng)翻頁；對(duì)長短邊8mm以上的書帖也能夠完成翻頁；
l 書帖輸送：揭頁后的書帖搭在輸送馬鞍上，由輸送鏈鉤推動(dòng)；經(jīng)過加速輪送入鎖線活動(dòng)馬鞍，加速輪的轉(zhuǎn)速根據(jù)整機(jī)運(yùn)行速度自動(dòng)調(diào)整；
l 自動(dòng)分本剪線：自動(dòng)分本、剪線裝置（將多余的線頭剪斷至8-10mm左右便于膠裝），無論書本有多少書帖組成，分書器均可按設(shè)定一一將其分離。
l 平鎖與交叉鎖：采用精細(xì)超短針（￠1.6mm），密針距（19mm）鎖線使產(chǎn)品更加平實(shí)，且不易漏膠，保證了高質(zhì)量的鎖線效果。鎖線裝置由凸輪式的設(shè)備單元組成,既降低噪音又延長了凸輪的使用壽命；根據(jù)需要可以選擇平鎖或交叉鎖。
l 按需潤滑：集中供油潤滑系統(tǒng)，油壓不足可報(bào)警，配有定時(shí)、定量的潤滑裝置，開機(jī)狀態(tài)時(shí)，通過潤滑管道使需要潤滑的點(diǎn)獲得定時(shí)、定量的潤滑油；
l High speed and high precision, high speed of up to 220 / min, the machine has three full sealed CAM control box, control box filled with lubricating oil inside, smooth operation, durable, under the drive feida paper, conveying, locking wire saddle precision needle group work. The book on the locking wire saddle post through the structure of the synchronous belt gauge pull up complete accurate positioning.
l Intelligent: All working process from feeding, transferring, fault alarming, sewing to delivery is monitored and controlled by touchscreen
l Fault alarm: Machine automatically stops when fault alarm blares
l Stick with automatic error detection function "optional";
l Storage memory: can store 20 product's locking program, can be repeated invocation;
l Automatic adjustment: through the touch screen set the size of the book, uncover the page after confirmation, press the start button, the transmission system automatically locate the conveyor belt, open the page flip device, locate the saddle drive chain and the acceleration wheel, and adjust the height of the book table. Simple and easy to learn, fast operation, fast conversion board, and improve production efficiency;
l The correct position of the book is that the book post on the saddle is precisely positioned through the pulley of the synchronous belt structure.
l Note: the blower and the manipulator separate the bottom of the book and the book stack and pick up the separated book post from the hopper. The book tilt device helps eliminate the scratching phenomenon on the surface of the book.
l Automatic page opening: there are four program controlled vacuum exposing devices installed on the top and bottom pages, which can be opened by 4+4 vacuum, and can complete 4 sets of page pins or high and low foot Book posts. They can automatically turn over pages of pages, loose pages, non long edges and uneven thickness books, and can also turn pages to books with more than 8mm long and short edges.
l Book delivery: after the page is opened, the book post is mounted on the saddle of the conveying guide, driven by the conveying chain hook; after the acceleration wheel is sent into the locking saddle, the speed of the acceleration wheel is automatically adjusted according to the running speed of the whole machine.
l Automatic dividing book and cutting line: automatic dividing and shearing device (cutting the excess thread to 8-10mm or so), no matter how many book posts are composed, the book distributor can be separated according to the set.
l Flat lock and cross lock: the locking device is composed of a convex wheel type device unit, which not only reduces noise but also prolongs the service life of the cam. According to the need, it can choose a horizontal lock or a cross lock. The straight needle and crochet thread used in the lock are very short, and it is easier to insert the needle holes on the back of the book post, and adopt the fine ultrashort needle (1.6mm). The tightness stitch (19mm) lock line makes the product more smooth, and it does not leak glue easily, ensuring the high quality locking effect.
l On demａnd lubrication: centralized oil supply and lubrication system, insufficient oil pressure can alarm, equipped with regular and quantitative lubrication device. When the engine is in power, lubricating oil pipes are needed to obtain regular and quantitative lubricating oil.
技術(shù)規(guī)格: Technical Date
機(jī)械速度 Max. mechanical speed | 220貼/分鐘 220 cycles/min | 可鎖最少帖數(shù) Min signature sewed | 2帖 2Post |
幅面尺寸(H x L) Max. size(H x L) | 430x320mm | 單貼揭頁 Available openings | 4+4（1圈） 4 above, 4below +1 lap |
最小幅面尺寸 (H x L) Min. size (H x L) | 120x75mm | 總功率 Rated power | 5kw |
最多鎖線針組 Number of stitch positions | 10組 10 groups | 電壓要求 Standard voltage | 380V/ 220V 50Hz三相 400V, 50 Hz, 3 phases |
針間距 Stitch lenght | 19 mm | 空氣消耗量（外部供應(yīng)） Air consumption (external supply) | max. 1.0m3/min at 8bar |
線針直徑 Needle diameter | ￠1.6 mm | 整機(jī)重量 Net weight | 4500Kg |
單貼厚度 Single signature thickness | 0.5~1.5mm | 機(jī)械外型尺寸（長 x 寬x 高） Measures | 2890×1650×1850mm |
| L H S Max. size 320 430 1.5mm Min. size 75 120 0.5mm | AUSCP SX220/43 | |
設(shè)備安裝平面圖：Equipment installation plan
