AUSCP SX180/51電腦程控全自動鎖線機
AUSCP SX180/51 Digital-controlled Fully Automatic Sewing Machine
產品組成：Product composition
AUSCP SX180/51由分帖機構，翻頁機構、輸送機構、定位機構、鎖線機構 、剪線機構、分本機構、剪線頭機構和智能控制系統組成。整機采用一體化設計，無論搬遷、運輸都無需分解。
AUSCP SX180/51 consists of sheet-separation, sheet-turning, transferring, positioning, sewing, thread-cutting, book-separation, threadend-cutting and computer-controlled system.The whole machine is produced in one piece.
機組功能、特點：Unit functions, features
l 高速度高精度：速度可達180貼/分鐘，整機有一個全密封的凸輪控制箱，控制箱里面裝滿潤滑油，運行平穩，經久耐用，驅動鎖線馬鞍針組精準工作。鎖線馬鞍上的書帖通過上下同步皮帶結構的拉規完成精確定位。
l 采用兩個同步機械手和四條同步帶架夾紙，做雙聯本下紙和輸送更加穩定可靠；
l 智能控制：彩色觸摸屏，全過程監控進貼、輸送、多貼、漏貼、鎖線、收貼等工作環節，保證鎖線質量；
l 故障檢測：出現缺帖、漏帖、多帖、堵塞、掉帖、縮帖和斷線等故障時機器發出報警并停機，同時顯示故障。
l 具有自動錯帖檢測功能《選配》；
l 存儲記憶：可以存儲20個產品的鎖線程序，可以重復調用；
l 自動調版：通過觸摸屏設定書帖的尺寸，揭頁方式確認后按下啟動按鈕，傳動系統自動定位輸送帶，開啟翻頁器，定位固定馬鞍傳動鏈和加速輪，并將出書臺的高度調整到位。簡單易學，操作快速，轉換板快捷，提高生產效率；
l 分帖：吹風器和機械手將部的書帖與書帖堆分離，叼牙將分離的書帖從進料斗中抽取出來；書貼傾斜裝置有助于消除書帖表面的刮花現象；
l 自動揭頁：揭頁器裝有上下各四個程控真空揭頁器裝置，可4+4真空揭頁，可完成4套頁齊腳或高低腳書帖，對套頁、散頁、無長短邊和厚薄不均勻的書帖均可進行自動翻頁；對長短邊8mm以上的書帖也能夠完成翻頁；
l 書帖輸送：揭頁后的書帖搭在輸送馬鞍上，由輸送鏈鉤推動；經過加速輪送入鎖線活動馬鞍，加速輪的轉速根據整機運行速度自動跟蹤調整；
l 自動分本剪線：自動分本、剪線裝置（將多余的線頭剪斷至8-10mm左右便于膠裝），無論書本有多少書帖組成，分書器均可按設定一一將其分離。
l 平鎖與交叉鎖：采用精細超短針（￠1.6mm），密針距（19mm）鎖線使產品更加平實，且不易漏膠，保證了高質量的鎖線效果。鎖線裝置由凸輪式的設備單元組成,既降低噪音又延長了凸輪的使用壽命；根據需要可以選擇平鎖或交叉鎖。
l 按需潤滑：集中供油潤滑系統，油壓不足可報警，配有定時、定量的潤滑裝置，開機狀態時，通過潤滑管道使需要潤滑的點獲得定時、定量的潤滑油；
l High speed and high precision: top speed of 180 per minute, the machine has a fully sealed CAM control box, control box filled with lubricating oil inside, smooth operation, durable, drive locking wire saddle precision needle group work. The book on the locking wire saddle post through the structure of the synchronous belt gauge pull up complete accurate positioning.
l Using two robots and four synchronous belt racks jammed, do double this paper and transport under more stable and reliable;
l Intelligent: All working process from feeding, transferring, fault alarming, sewing to delivery is monitored and controlled by touchscreen
l Fault alarm: Machine automatically stops when fault alarm blares
l Stick with automatic error detection function "optional";
l Storage memory: can store 20 product's locking program, can be repeated invocation;
l Automatic adjustment: through the touch screen set the size of the book, uncover the page after confirmation, press the start button, the transmission system automatically locate the conveyor belt, open the page flip device, locate the saddle drive chain and the acceleration wheel, and adjust the height of the book table. Simple and easy to learn, fast operation, fast conversion board, and improve production efficiency;
l The correct position of the book is that the book post on the saddle is precisely positioned through the pulley of the synchronous belt structure.
l Note: the blower and the manipulator separate the bottom of the book and the book stack and pick up the separated book post from the hopper. The book tilt device helps eliminate the scratching phenomenon on the surface of the book.
l Automatic page opening: there are four program controlled vacuum exposing devices installed on the top and bottom pages, which can be opened by 4+4 vacuum, and can complete 4 sets of page pins or high and low foot Book posts. They can automatically turn over pages of pages, loose pages, non long edges and uneven thickness books, and can also turn pages to books with more than 8mm long and short edges.
l Book delivery: after the page is opened, the book post is mounted on the saddle of the conveying guide, driven by the conveying chain hook; after the acceleration wheel is sent into the locking saddle, the speed of the acceleration wheel is automatically adjusted according to the running speed of the whole machine.
l Automatic dividing book and cutting line: automatic dividing and shearing device (cutting the excess thread to 8-10mm or so), no matter how many book posts are composed, the book distributor can be separated according to the set.
l Flat lock and cross lock: the locking device is composed of a convex wheel type device unit, which not only reduces noise but also prolongs the service life of the cam. According to the need, it can choose a horizontal lock or a cross lock. The straight needle and crochet thread used in the lock are very short, and it is easier to insert the needle holes on the back of the book post, and adopt the fine ultrashort needle (1.6mm). The tightness stitch (19mm) lock line makes the product more smooth, and it does not leak glue easily, ensuring the high quality locking effect.
l On demａnd lubrication: centralized oil supply and lubrication system, insufficient oil pressure can alarm, equipped with regular and quantitative lubrication device. When the engine is in power, lubricating oil pipes are needed to obtain regular and quantitative lubricating oil.
技術規格: Technical Date
機械速度 Max. mechanical speed | 180貼/分鐘 180 cycles/min | 可鎖最少帖數 Min signature sewed | 2帖 2Post |
幅面尺寸(H x L) Max. size (H x L) | 510x320mm | 單貼揭頁 Available openings | 4+4（1圈） 4 above, 4below +1 lap |
最小幅面尺寸(H x L) Min. size (H x L) | 120x75mm | 總功率 Rated power | 5kw |
最多鎖線針組 Number of stitch positions | 12組 12 groups | 電壓要求 Standard voltage | 380V/ 220V 50Hz三相 400V, 50 Hz, 3 phases |
針間距 Stitch lenght | 19 mm | 空氣消耗量（外部供應） Air consumption (external supply) | max. 1.0m3/min at 8bar |
線針直徑 Needle diameter | ￠1.6 mm | 整機重量 Net weight | 4500Kg |
單貼厚度 Single signature thickness | 0.5~1.5mm | 機械外型尺寸（長 x 寬x 高） Measures | 2970×1650×1850mm |
| L H S Max. size 320 510 1.5mm Min. size 75 120 0.5mm | AUSCP SX180/51 | |
設備安裝平面圖：Equipment installation plan
